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But getting closer you will find strong climbing vines
twining their way up trellises to a height of 18 to 21 feet
with some lateral growth across the top wires, and, hopefully
at harvest time, a full growth of cones hiding their precious
lupulin.
In the picking process the entire vine is cut and loaded
on trucks to be taken to the picking shed where machines
remove the cones and separate them from the vines and leaves.
After picking, the hop cones are dried and compressed
into 200 pound bales for storage and eventual shipment to
the brewery or processing plant. Today pellets and extracts
are much more popular because of their ease of use, storage,
and shipping, and, substantially better shelf life.
Type 90 pellets are standard pelletized hops. They can
be considered as being virtually the same as leaf hops.
Nothing is added and nothing taken away except for some
moisture and any foreign materials. Weight wise they are
about 95% of the weight of leaf hops. They are highly com-pressed
in the pellet mill.
Because they take up substantially less space it is much
easier to store pellets. Usually pellets are packed in 44
lb. (20 kg.) cartons, although smaller sizes are available.
Most frequently U.S. hop pellets are vacuum packed, and
European pellets are soft packed with Nitrogen. Both packs
are designed to keep out oxygen, the primary enemy of hops
over a long period of time. The packs should be kept in
very cold storage, or even frozen. In either case they should
be stored at an even temperature. Some studies have shown
that fluctuating temperatures in the hop storage room can
reduce some of the bittering values of the hops over a period
of time.
The pelletization process begins by passing the bales
of hops through a bale breaker. Any foreign material is
physically removed before the hops are converted to powder
in a hammer mill.
The hop powder is accumulated in a mixing vessel and then
pelletized in a pellet mill. During this process some of
the lupulin glands are fractured, which increases their
brewing utilization by at least 15% over baled hops.
Type 90 pellets make up one of the largest components
of hop products used today. Concentrated pellets (type 45)
are manu-factured from enriched hop powder through a mechanical
separation process which in-volves extremely cold temperatures.
The cones and strigs are separated from the hop powder or
lupulin. The concentration can be standardized to the brewer's
specs. This solvent free concentration of the hop powder
also reduces any residual amounts of nitrates and pesticides
which might be present in the original hops.
Stabilized pellets are produced in the same fashion as
standard pellets using a patented process. Food grade magnesium
oxide is added into the mixers during blending of the hop
powder. The addition of the magnesium oxide gives the pellets
increased storage stability and improves utilization in
the brew kettle.
Isomerized pellets are produced by a unique patented process
for converting the alpha acids to iso-alpha acids in the
hop pellet. Standard pellet utilization in the kettle usually
isn't above 45%, and when the pellets are added late in
the brewing process the utilization can be as low as 20%.
However Isomerized pellets have a utilization of 60% or
more in brewing.
An advantage of Isomerized pellets is that they do not
require cold storage to preserve the bittering potential.
However, if the brewer wants to preserve the aromatic char-acteristics
of the pellets, cold storage would be necessary to preserve
essential oils.
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